The Challenge
Parcel barcode scanning and sorting were previously handled manually, requiring operators to identify each package and determine its expedition category before routing. This process consumed significant time and manpower while increasing the risk of parcels being sent to the wrong expedition. Scanning and sorting data were also not yet integrated automatically, limiting real-time visibility of the overall process.
Ravelware Solution
Ravelware implemented an Automated Parcel Sorting System that integrates barcode scanning, conveyor automation, PLC-based control, and automatic pusher mechanisms.
Operational Impact
The solution enables a faster and more consistent sorting process while reducing dependency on manual operators. Automated routing helps minimize sorting errors, improves handling efficiency, and provides real-time visibility of parcel movements and sorting results across the operation.
Key Capabilities Delivered
Automated Barcode Scanning
Captures parcel barcode data automatically as packages enter the conveyor.
Real-Time Parcel Identification
Determines parcel destination and expedition category directly from barcode data.
PLC-Based Sorting Control
Controls conveyor and sorting mechanisms automatically based on routing instructions.
Automatic Pusher System
Directs parcels into the correct expedition gate without manual handling.
End-to-End Conveyor Sorting
Automates the sorting process from parcel input until delivery to the designated gate.
Real-Time Sorting Monitoring
Provides transaction and sorting data for easier operational monitoring and reporting.
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